全自動(dòng)夾層玻璃生產(chǎn)線主要由自動(dòng)上片臺(tái)，玻璃清洗干燥機(jī)，過渡輸送臺(tái) (三段)，自動(dòng)預(yù)定位機(jī)，自動(dòng)吸盤吊架，合片臺(tái)，電動(dòng)PVB膠膜鋪攤機(jī)，預(yù)壓機(jī)，自動(dòng)下片臺(tái)，高壓釜等設(shè)備組成，該線有以下幾大特點(diǎn)：
1、生產(chǎn)效率高: 與半自動(dòng)夾膠線相比自動(dòng)夾膠線生產(chǎn)效率更高，可以實(shí)現(xiàn)連續(xù)生產(chǎn)；
2、自動(dòng)化控制: 自動(dòng)夾膠線所有階段都可以通過自動(dòng)化控制完成，無需人工干預(yù)；
3、可靠性高:自動(dòng)夾膠線生產(chǎn)過程中使用先進(jìn)的自動(dòng)化技術(shù)，質(zhì)量更穩(wěn)定可靠；
4、生產(chǎn)周期更短:自動(dòng)夾膠線生產(chǎn)周期更短，可以更快地生產(chǎn)夾層玻璃；
5、全線嚴(yán)格按照安全規(guī)范等級(jí)及能源節(jié)約標(biāo)準(zhǔn)來研發(fā)設(shè)計(jì)和生產(chǎn)，在全球我們能滿足嚴(yán)格的需求而設(shè)計(jì)專門的機(jī)器；
6、自行研制開發(fā)出軟件程序完全能滿足各種類及規(guī)格的夾層玻璃生產(chǎn)線，并能使玻璃在每段高速傳送過程中平滑地加速和減速，銜接性好，玻璃不發(fā)生碰撞和留有任何痕跡。自動(dòng)上片臺(tái)分單邊，雙邊單工位配置上片；
7、玻璃清洗于燥機(jī)設(shè)計(jì)合理，上部毛刷，膠輥及風(fēng)刀根據(jù)厚度同時(shí)升降，較大升程可達(dá)到300mm，升降控制可采用人為控制和通過測(cè)厚裝置自動(dòng)控制等方式。
8、合片室內(nèi)自動(dòng)與定位機(jī)通過輥軸傳動(dòng)實(shí)現(xiàn)玻璃縱向精確定位，采用同步帶傳送實(shí)現(xiàn)玻璃橫向精確定位；
9、在合片室內(nèi)通過自動(dòng)吸盤吊架工作吸片進(jìn)行合片。合片室內(nèi)自動(dòng)吸盤吊架根據(jù)玻璃長(zhǎng)度可簡(jiǎn)便地設(shè)置行走位置，將多片玻璃精確疊合誤差<±0.5mm合片臺(tái)設(shè)計(jì)可伸縮作業(yè)工作臺(tái)面，電動(dòng)PVB膠膜可自動(dòng)放膜和收膜，膜筒數(shù)量可1-5卷膜選擇配置。預(yù)壓機(jī)更具獨(dú)特的設(shè)計(jì)和極高的配置實(shí)現(xiàn)玻璃的初始?jí)汉铣尚危訜釁^(qū)通過可控硅實(shí)現(xiàn)無觸點(diǎn)自動(dòng)調(diào)節(jié)加熱元件，使PVB膜快速很好的吸溫加熱，同時(shí)主加熱區(qū)設(shè)有熱循環(huán)系統(tǒng)，促使?fàn)t內(nèi)溫度達(dá)到均勻。預(yù)壓機(jī)采用獨(dú)立傳動(dòng)結(jié)構(gòu)及通過大氣缸建立上部壓力的壓合方式均勻地加壓和徹底地將玻璃之間的空氣排出，確保每組玻璃壓合后無錯(cuò)位成形。預(yù)壓機(jī)兩根上下壓輥之間的間隙調(diào)整可選擇人為控制和自動(dòng)測(cè)厚裝置自動(dòng)控制等方式；
10、尾端的自動(dòng)下片臺(tái)可實(shí)現(xiàn)自動(dòng)將玻璃翻起，便于專用吊具吊裝玻璃；
11、配有程序化控制蒸壓釜，采用外接線加熱元件方式及獨(dú)特的循環(huán)系統(tǒng)和水冷卻系統(tǒng)，安全可靠，操作簡(jiǎn)便，每釜工作循環(huán)時(shí)間短。通過PLC控制自動(dòng)定位，直線導(dǎo)軌導(dǎo)向和伺服電機(jī)系統(tǒng)；
The fully automatic laminated glass production line is mainly composed of automatic loading table, glass cleaning and drying machine, transition conveying table (three sections), automatic pre-positioning machine, automatic suction cup hanger, laminating table, electric PVB film spreading machine, pre-pressing machine , automatic unloading table, autoclave and other equipment, this line has the following characteristics:
1. High production efficiency: Compared with semi-automatic laminating line, automatic laminating line has higher production efficiency and can realize continuous production;
2. Automatic control: All stages of the automatic glue line can be completed through automatic control without manual intervention;
3. High reliability: Advanced automation technology is used in the production process of automatic lamination line, and the quality is more stable and reliable;
4. The production cycle is shorter: the production cycle of the automatic lamination line is shorter, and the laminated glass can be produced faster;
5. The whole line is developed, designed and produced in strict accordance with safety standards and energy conservation standards. We can design special machines to meet the most stringent requirements in the world;
6. The self-developed software program can fully meet the various types and specifications of the laminated glass production line, and can make the glass accelerate and decelerate smoothly in each high-speed transmission process, with good cohesion, and the glass does not collide or leave any gaps. trace. The automatic loading table is divided into unilateral and bilateral single-station configuration loading;
7. The design of the glass cleaning and drying machine is reasonable. The upper brush, rubber roller and air knife are lifted and lowered at the same time according to the thickness. The maximum lift can reach 300mm. The lifting control can be controlled manually or automatically through the thickness measuring device.
8. The automatic and positioning machine in the assembling room realizes precise vertical positioning of glass through roller shaft transmission, and uses synchronous belt transmission to realize precise horizontal positioning of glass;
9. In the assembling room, the assembling is carried out through the automatic suction cup hanger working suction piece. The automatic suction cup hanger in the lamination room can easily set the walking position according to the length of the glass, and the precise lamination error of multiple pieces of glass is <±0.5mm. , The number of film tubes can be configured from 1-5 rolls. The pre-pressing machine has a unique design and extremely high configuration to realize the initial pressing and forming of the glass. The heating zone realizes the non-contact automatic adjustment of the heating element through the thyristor, so that the PVB film can absorb and heat quickly and well. At the same time, the main heating The zone is equipped with a thermal circulation system to promote uniform temperature in the furnace. The pre-pressing machine adopts an independent transmission structure and a pressing method of establishing upper pressure through a large cylinder to uniformly pressurize and completely discharge the air between the glasses to ensure that each group of glasses is formed without misalignment after pressing. The gap adjustment between the two upper and lower rollers of the pre-press can be controlled manually or automatically controlled by the automatic thickness measuring device;
10. The automatic unloading table at the end can automatically turn up the glass, which is convenient for hoisting the glass with special lifting tools;
11. Equipped with programmable control autoclave, using external wiring heating elements and unique circulation system and water cooling system, it is safe and reliable, easy to operate, and the working cycle time of each kettle is short. Automatic positioning, linear guide rail guidance and servo motor system controlled by PLC;
